Products

Belt conveyors

CSL offers a comprehensive range of belt conveyor systems tailored to suit a wide variety of industries and applications. Whether you require stainless steel conveyors for the food and pharmaceutical sectors, or painted mild steel systems for manufacturing and warehouse environments, we can provide the right solution.

Our belt conveyors support everything from high-speed metering and gapping for eCommerce operations to low-speed transit conveyors for general movement. No matter the size, weight, or shape of your products—from lightweight poly bags to heavy cartons—the CSL team will guide you to the most suitable specifications for your application.

Key benefits of belt conveyors

• Increased throughput and efficiency compared to manual handling
• Consistent, reliable, and continuous product flow
• Minimal maintenance requirements
• Suitable for a wide range of items: poly bags, packets, totes, cartons, and irregular shapes
• Reduced manual handling risks and associated injuries
• Long-term cost savings over manual product movement

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What is Pick-to-Light? Pick-to-Light is a highly efficient item picking solution that uses light-directed technology to guide warehouse operators to the exact location of items to be picked. Each storage location is equipped with an illuminated display. When an order is initiated, the relevant lights activate, clearly indicating which items need to be picked and how many. Once the item is picked, the operator presses a button. If necessary, they can adjust the quantity in real time to account for stock shortages or picking exceptions.

Key benefits:

Performance & Accuracy

• Faster picking & putting – Speeds up order fulfilment and stock replenishment
• Up to 3x quicker than traditional methods
• Reduced human error through visual guidance and intelligent software
• Real-time confirmations minimise mis-picks and misplacements
• Up to 99% order accuracy

Applications for Pick-to-Light

• eCommerce fulfilment centres – High-volume order picking for online orders
• Warehousing & logistics – Efficient inventory control, picking, and replenishment
• Manufacturing & assembly lines – Accurate component selection for just-in-time production
• Distribution centres – Accelerated shipping preparation

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The most common forms of conveyor utilise roller technology, depending on requirements, speeds, product type and budget there are several types of roller conveyor. The modular design allows for the cost-effective integration of conveyor modules to create highly efficient and adaptable materials handling solutions.

Benefits & features of roller conveyors

• Greater control features and operational functionality
• Cost Effective
• Modular – allowing flexibility and future expansion
• Low Maintenance

Roller Conveyor Technology includes:

• Gravity roller conveyors
• Lineshaft Powered Roller Conveyor
• Motorised Roller Conveyors (ZLP)
• Belt under roller

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Maximise your warehouse/Production capacity with mezzanine flooring

Looking to expand your warehouse/production operations without the cost and disruption of relocating? Mezzanine flooring offers a smart, cost-effective solution to increase your usable space within your existing facility.

At CSL Automation, we design and install mezzanine floors that seamlessly integrate with storage systems, conveyors, automation, goods lifts, and other material handling equipment—tailored to suit both your current operation and future growth.

Why choose a mezzanine floor?

Our team will create a mezzanine layout that delivers the ideal grid pattern for your specific storage and automation needs. A well-planned mezzanine becomes a key component of your end-to-end warehouse flow—from Goods In, through storage, order picking, multi-floor movement, packing, and despatch.

Key benefits:

• Optimised space utilisation – Add valuable floor space without expanding your building footprint
• Built for automation – Designed to integrate seamlessly with conveyors, elevators, and goods lifts
• Cost-effective expansion – Avoid the high costs of moving to larger premises
• Boost productivity – Create dedicated areas for picking, packing, and processing
• Increase stockholding capacity – More space allows for greater product availability and faster order fulfilment

Whether you’re modernising your warehouse or preparing for growth, CSL’s mezzanine flooring solutions help you get the most from every square metre.

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What is Put-to-Light? Put-to-Light works on the same light-guided principle but in reverse. It's designed for replenishment, directing operators to the correct locations for placing items into inventory or onto a Put Wall for consolidation. After placing the item, the operator confirms the action via a button press. Like Pick-to-Light, the system allows for adjustments—such as handling shortages or reallocating stock—while maintaining accuracy & efficiency.

Key benefits:

Performance & Accuracy

• Faster picking & putting – Speeds up order fulfilment and stock replenishment
• Up to 3x quicker than traditional methods
• Reduced human error through visual guidance and intelligent software
• Real-time confirmations minimise mis-picks and misplacements
• Up to 99% order accuracy

Applications for Put-to-Light

• eCommerce fulfilment centres – High-volume order picking for online orders
• Warehousing & logistics – Efficient inventory control, picking, and replenishment
• Manufacturing & assembly lines – Accurate component selection for just-in-time production
• Distribution centres – Accelerated shipping preparation

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Maximise space, improve picking accuracy, and streamline your operations with automated vertical storage systems. Designed around the goods-to-person principle, these systems automatically retrieve items from vertically arranged trays or bins and deliver them to an ergonomic access point—saving time, space, and labour.

Ideal for warehouses, factories, and distribution centres, automated vertical storage systems offer a compact and secure alternative to traditional shelving, making better use of available height while reducing floor space requirements.

Key benefits of automated storage:

• Space-saving: Reclaim up to 90% of your floor space compared to traditional static shelving.
• Faster picking: Reduce operator travel time with goods brought directly to the user.
• Improved safety & security: Inventory is protected within the system and can only be accessed using authorised login credentials.
• Increased accuracy: Automated retrieval significantly reduces picking errors.
• Lower labour costs: A single operator can efficiently run the system, freeing up team members for other tasks.

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Warehouses and fulfilment centres use various methods to effectively store products for picking and storage. A well-designed storage plan will maximise available space and provide quick access for replenishment and picking.

The best solutions depend on product type, stock life cycle, throughputs, etc, and might be a mixture of different storage systems such as:

• Pallet Racking
• Live Storage
• Shelving

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Autonomous Mobile Robots, commonly known as AMRs, are increasingly used in warehouses, fulfilment centres, and manufacturing facilities to perform a wide range of tasks. These intelligent systems are equipped with sensors and AI-driven navigation software, allowing them to move dynamically through complex environments, avoiding obstacles and optimising routes in real time.

Key features of AMRs

AMRs can be tailored to support a variety of applications, including goods-to-person, rack-to-person, pallet handling, and more.

• Safe operation – AMRs work safely alongside human operatives using advanced obstacle-avoidance technology.
• Flexible infrastructure – AMRs require no fixed tracks or rails, offering complete freedom and adaptability across your facility.
• Automated charging – Intelligent self-charging ensures minimal downtime and maximum performance.
• High precision navigation – Inertial and vision-based systems provide precise angle alignment and accurate placement.

Benefits of AMRs

Whether integrated into an existing automation system or deployed independently, AMRs enhance operational efficiency through speed, safety, and scalability.

• Significantly reduce picking times with goods-to-person workflows
• Scalable deployment—robots remain docked and charging when not in use
• Suitable for transport, sortation, replenishment, and rack-to-person tasks
• Lower labour costs and reduce reliance on manual handling
• Fewer touchpoints and improved workplace ergonomics
• Greater accuracy and reliability compared to manual processes

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Automated packing machines

Automated packing machines are a smart addition to any high-volume operation, helping to streamline fulfilment, reduce manual handling, and deliver a fast ROI. By scanning each order and creating a custom-sized carton, these advanced systems optimise every package for speed, efficiency, and precision.

With fewer touchpoints and faster processing, automated packing dramatically boosts your order throughput and packing accuracy.

Key features:

• High throughput: Pack up to 1,100 orders per hour
• Speed: One perfectly sized box produced every 3 seconds
• Versatility: Creates low-profile boxes as small as 28mm high—ideal for a wide range of product types
• Fully Integrated Process: Includes sealing and labelling, making parcels despatch-ready

Automated packing lines

Automated packing lines can be configured to suit your operation—whether hand-loaded or fully automated using conveyors, each setup produces consistently secure, fit-to-size packaging ready for despatch.

Benefits of automated packing:

• Time efficiency: Faster than manual packing and case erecting
• Lower shipping costs: Reduce volumetric charges with optimised box sizes
• Material savings: Minimise use of void fill & excess packaging
• Peak performance: Increased throughput during busy periods
• Reduced labour costs: Less manual intervention required
• Packaging consistency: Every parcel meets the same high standard

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Control software is a vital part of every automation system we deliver, ranging from simple push-button controls, to fully integrated SCADA systems linked with your WMS. Each controls package is tailored to meet your current operational needs while allowing room for future scalability.

Our intelligent software improves warehouse performance by streamlining material flow, increasing throughput, minimising idle time, improving accuracy, enabling real-time monitoring, and helping to reduce overall operational costs.

Features of integration & control software

Our bespoke control systems are built around your specific automation setup and operational goals—whether that’s basic product routing or a complex digital interface connecting automation with your WMS or WCS frameworks.

Key features include:

• Full touchscreen HMI providing live operational data, performance metrics, and quick fault diagnostics
• Advanced field devices such as RFID, barcode readers, colour scanners, sensors, and vision systems
• Pick-to-light technology to boost picking speed and accuracy
• Energy-saving features, including sleep and standby modes
• Remote dial-in access for quick support and diagnostics
• Life Cycle integration for live system health monitoring, predictive maintenance, and faster fault response

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Mezzanine goods lifts

CSL’s mezzanine goods lifts offer a safe, efficient solution for moving goods—and in some cases, personnel—between mezzanine levels in both new and existing facilities. Available in a range of configurations, our lifts can be tailored to meet your specific operational requirements.

Our lift options:

• Pallet lifts (Goods only)

Designed for transporting loads ranging from 250kg to 3,000kg, these lifts provide a reliable method for moving pallets and materials between floors with minimal manual handling.

• Attended pallet lifts (Goods & personnel)

With a capacity of up to 3,000kg, these lifts are engineered to safely carry both goods and authorised personnel, ensuring efficient movement within your facility.

Key benefits of CSL mezzanine goods lifts:

• Improved safety Reduces manual handling and lifting between floors, helping to lower health and safety risks.
• Cost-effective A more economical alternative to manual handling or mobile handling equipment (MHE) use.
• High load capacity Capable of lifting up to 4,500kg depending on the specification.
• Freestanding design Easily integrated into existing buildings or mezzanine structures without the need for extensive modifications.
• Forklift-free operation Minimises reliance on forklifts for multi-level operations.
• AGV/AMR compatibility Designed to work in conjunction with Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) for seamless automation.

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Product sortation solutions for warehouses & fulfilment centres

Efficient sortation is vital for the smooth operation of warehouses and eCommerce fulfilment centres. From simple routing changes to high-speed sorting prior to dispatch, CSL offers tailored solutions to suit every application.

Our systems use various triggers—such as carrier labels, barcodes, RFID, LPN (Licence Plate Numbers), weight, size, or colour—in combination with your WMS to make intelligent, real-time decisions and control sortation hardware effectively.

Sortation equipment options

We offer a wide range of sortation technologies to meet the demands of different industries and throughput requirements, including:

• Switch sorters
• Right-angled transfers (belt or chain)
• Itoh Denki F-RAT
• Crossbelt sorters
• Flow Sort systems
• Modsort units
• Intralox DARB technology

Boosting throughput & accuracy

Automating your sortation process doesn't just increase throughput—it also enhances accuracy compared to manual handling. Sortation systems can be integrated into new automation projects or added to existing operations as an end-of-line enhancement.

Whether you need a simple two-way switch or a high-capacity 40-destination crossbelt sorter, CSL can design and implement a solution tailored to your operation.

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At CSL Automation, we understand that your conveyor and automation systems are vital to the smooth operation of your business. That’s why we offer ConveyorCare – a dedicated range of maintenance and servicing solutions tailored to meet the unique demands of your equipment.

Conveyor and automation systems are intricate – combining mechanical components with complex electrical systems. Without regular attention, even minor issues can lead to costly breakdowns and safety risks. Our Planned Preventative Maintenance (PPM) approach ensures your system is inspected, serviced, and maintained in line with best practices and manufacturers’ guidelines.

• Conveyor Modifications
• Breakdown & Repairs
• Electrical Servicing
• Mechanical Servicing
• Refurbishments
• Removal & Relocations
• Spare parts

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Automating the movement of pallets within warehouses and factories offers a wide range of benefits, helping businesses progress toward fully automated operations.

CSL design and install pallet and stillage handling systems capable of transporting loads from empty single pallets to 2-ton weights, using either simple transit or accumulation modes. These systems are ideal for linking production and finishing areas, and are typically based on roller or chain conveyor technology.

Comprehensive pallet handling solutions

Our pallet conveyor systems can be integrated with a wide range of equipment, including:

• Elevators and vertical lifts
• Pallet wrappers, hooders, and strapping units
• Robotic palletisers
• Accumulation conveyors
• Pallet dispensers and stackers
• Automated Storage & Retrieval Systems (ASRS)
• Pallet condition monitoring (including weigh stations)

Whether using standard or non-standard wooden pallets, CSL offers flexible and cost-effective solutions tailored to your needs. We also provide bespoke systems for specialised applications, including non-standard pallets, cages, or environments with extreme conditions such as cold stores or outdoor settings (as low as -27°C).

Key benefits:

• Increased throughput – move more products per hour
• Reduced manual labour and material handling equipment (MHE) costs
• Continuous and reliable product flow between operational areas
• Significant improvements in health and safety
• Safe and efficient transfer of goods across floor levels

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