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Form, Fill & Seal

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IMA Dairy & Food stands for a combined 100 years of experience in the design & development of high quality form, fill and seal machines. Machines can operate on mid to high level output for various packaging formats such as portion pots, single cups, double cups & multipacks. We work with our customers to ensure maximum productivity combined with the expertise necessary to provide highly customized designs to enhance their competitive advantage. Hygiene is none negotiable in our industries and our Form, Fill & Seal machines can operate from clean to aseptic standards.

IMA Erca FFS machine C100

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The C100 is the compact, high quality entry machine for cups with a low output. This form, fill and seal machine stands for multiple food and dairy applications.


A low output category machine, the C100 handles up to 7,000 cups per hour for all kind of dairy products as well as liquid-to-pasty food products. With a minimal footprint and a modular structure for convenient handling, the C100 is a simple and cost effective solution with only one press.

Thanks to optimised machine design and a simple, intuitive HMI, operational costs, as well as maintenance costs and downtime are kept to a minimum.

IMA Erca FFS machines MF-Series

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Designed to handle yoghurt, fresh cheese, tomato sauce, fruit puree, water and more, the form, fill and seal machines of the M-F series are one of the market’s most compact solutions for cups in a wide range of shapes and sizes, combining a series of processes on one single machine.

Cups are thermoformed, filled with product, hermetically sealed with a film or foil and cut into singles or multi-packs.

Cups can be designed cost-effectively with interesting labelling solutions and freedom of cup geometry.

IMA Erca FFS machine EF400

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The EF 400 is a high-output FFS machine able to process a huge variety of pasty to liquid products, including multi-layer, and enabling cup design and labelling versatility, leading to significant savings on packaging materials.


The EF 400 provides the most versatile answer to industry needs in terms of cup forming, filling, and sealing, with excellent levels of productivity and potential for tailor-designed cups and filling styles.


Product changeover is quick and easy, and labelling techniques include straight or conical IML as well as in-mould sticker labels.

Cups can be designed cost-effectively with many labelling solutions and freedom of cup geometry.

IMA Erca FFS machine EF600-825

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EF600 and EF825 are FFS machines with an exceedingly high output, a benchmark in terms of durability. An ample variety of packaging shapes and materials is possible, and - thanks to a wider bottom web - scrap rate is significantly less.


These are machines to opt for when high outputs are required along with worry-free operation and impressive reliability. EF600 and EF825 handle a wide range of dairy products and can process innovative thermoformed shapes and designs.

Product changeover is quick and easy, and labelling techniques include straight or conical IML as well as in-mould sticker labels.

Cups can be designed cost-effectively with many labelling solutions and freedom of cup geometry. Not only a marketing tool, the label also strengthens the cup’s sidewall stability, enabling a thinner bottom web resulting in higher sustainability.

IMA Hassia FFS machine C300

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The C300 is a medium-output form, fill and seal machine for cups ensuring increased efficiency, accuracy and great flexibility. The FFS machine C300 is available in clean design up to full aseptic FDA level.


A compact solution with a modular design, the C300 processes all types of packaging material used for cups and handles all kinds of dairy and food products.

Key functions are servo-driven to ensure optimum process control and efficient energy consumption. Working width can be optimised in line with the requested production capacity. Nominal output ranges from 12.000 to 36.000 cups/hour.


Available for the following hygienic standards: clean, ultra-clean and aseptic.



IMA Hassia FFS machine C500

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The C500 is a medium to high output FFS machine for cups, ensuring increased efficiency, accuracy and great flexibility. Handles a wide variety of cup shapes including dual cavity cups.


Able to handle a wide selection of cup shapes and dual cavity cups in all packaging material types, the C500 has a reduced footprint and represents a wise investment thanks to low maintenance needs and negligible spare parts costs.

Key functions are servo-driven to ensure optimum process control and the working width is optimised in line with the requested production capacity.

Nominal output ranges from 10.000 to 57.600 cups/h according to type and size.


 Available for clean, ultra-clean and aseptic hygienic standards.

IMA Hassia FFS machine C800

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The C800 is a high-performance FFS machine ensuring optimum hygienic standards, intelligent technological solutions and high cycle speeds to optimise production costs. Able to handle a huge variety of cup shapes, C800 also ensures high filling accuracy.


Equipped for an endless range of cup designs as well as dual cavity cups in all packaging material types, the C800 ensures top-level productivity, optimised working width in line with the requested production capacity and an excellent cost per cup value.


Able to fit different dosing systems, the C800 processes all kinds of liquid to pasty food products such as single and multi-layer desserts and other special product presentations, as well as baby foods and much more. Nominal output ranges from 36.000 to 86.400 cups/h according to cup type and size. 


Available in clean, ultra-clean and aseptic execution

IMA Hassia FFS machine for portion packs P300

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The P300 is a compact and modular form, fill and seal machine for portion cups for multiple food and dairy applications. Offering efficiency at low operational costs, it represents a complete solution when equipped with integrated case packaging systems.


A medium output category machine, the FFS machine ‘P300’ handles between 22.000 and 54.000 portion packs/h. With a minimal footprint, modular structure and reduced web level height for convenient handling, the P300 ensures accurate processing, precise product cut-off and gentle product handling.

Thanks to optimised machine design and a simple, intuitive HMI, operational costs, as well as maintenance costs and downtime are kept to a minimum.

Integrated end-of-line equipment can be fitted to make the form, fill & seal machine ‘P300’ a complete solution for efficient packaging and excellent productivity.


Available for Clean, Ultra-clean and Aseptic (FDA) hygienic standards.

IMA Hassia FFS machine for portion packs P500

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The P500 is a high-performance form, fill and seal machine processing portion cups for a lot of dairy and food applications like fresh cheese, butter, spreads, jam, dressings and sauces, etc., also handling a huge variety of cup designs.


Ensuring a nominal output of up to 129.600 portion cups/h, the FFS machine ‘P500’ represents the ultimate solution, also integrating case packaging for maximum efficiency.

Ideal for hygienic mini-portions of jam, honey, spreads and sauces used on airlines, at hotels or for simple catering purposes, the P500 is available for clean, ultra-clean and aseptic hygienic standards, and ensures accuracy, precise product cut-off and gentle product handling.


Able to handle a large variety of materials such as PS, PET and PP, one of the key characteristics of this high output machine is the significant saving on packaging material, made possible thanks to a series of exclusive features.


Available for Clean, Ultra-clean and Aseptic (FDA) hygienic standards.

Fill & Seal

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With a large, worldwide install base, IMA Dairy & Food also specialise in the manufacture of filling and sealing machinery for pre-formed containers made of made of plastic, paper, aluminum and laminated materials, and offers systems that meet the highest requirements. Inline equipment such as continuous motion machines, enables customers to reach high output targets, whilst maintaining high levels of quality & hygiene. A rotary platform offers customers format flexibility in the ever changing demands of the consumer market. Our Fill & Seal machines are manufactured to suit the customers requirements and can operate hygiene standards from clean to aseptic.

IMA Gasti Rotary filler R-Line

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The R-Line is a rotary filler for a wide range of applications that introduces an innovative design concept that accomplishes remarkable improvements in terms of flexibility, accessibility, and sustainability.


Liquid to pasty products can be filled in different sizes of pre-formed cups, tubs, buckets, glass jars, and bottles. The machine can run with either mono-material or paper based cups and lids, both recyclable and in accordance with sustainability practices.


Depending on the cup size and volume, the R-Line offers an output range up to 36.000 cups/h.

IMA Erca FS machine EFS-L

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The EFS-L is a format flexible indexing platform for pre-formed cups, utilising new technology enhances the available options and ease of operation and maintenance procedures.


Modular in design with stainless steel construction and servo operations allows for flexibility with filling stations, pre-fill and post fill for wet or dry ingredients, chainless solution for the cup transportation enables format flexibility and precision index positioning throughout the machine.


Built with opportunities up to ultra-clean standards as well as the efficiency options needs for cups, heat seal and re-closable lids.

IMA Gasti FS machine COMBISEPTIC

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Offering wide scale flexibility in terms of size, shape and multi-layer presentations, the COMBISEPTIC filling and sealing machine handles liquid-to-pasty products with or without particulates.


Maximum filling volume reaches 500 ml and output ranges between 9,000 and 16,200 cups/h. Additional flexibility is possible with simultaneous filling of 2 different formats. Depending on the market and product requirements, the following hygiene levels are available: ‘Clean’ and ‘Ultra-clean’.


The fill & seal machine COMBISEPTIC is able to fill liquid to pasty products such as plain or fruited yoghurt, quark, crème fraîche, mousse, custard, dips, processed cheese etc. – with and without particulates – in single and multi-layers. The servo-driven fillers result in very high filling accuracies.

IMA Gasti FS machine DOGASEPTIC

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With a completely enclosed processing tunnel with sterile air overpressure, the DOGASEPTIC filling and sealing machine is the ultimate answer for ultra-clean and aseptic processing thanks to packaging material sterilisation and safe germ reduction.


Providing the safest levels of hygiene with germ reduction up to log 6 bacillus subtilis, the aseptic filling and sealing machine DOGASEPTIC for pre-formed cups completes the process thanks to a conveyor inside an enclosed tunnel with sterile air overpressure. The filling & sealing machine DOGASEPTIC is ideal for fermented milk products, desserts, aerated products, cream, fruit preparations/sauces, soft drinks, etc. Maximum filling volume reaches 700 ml and output ranges between 9,600 and 20,160 cups/h.

IMA Gasti FS machine CONTITHERM

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The CONTITHERM filling and sealing machine for pre-formed cups is a servo-driven solution enabling continuous motion and exceptionally high output.


The advantages of the continuous motion principle of the CONTITHERM become particularly clear when filling liquid products.

Products such as set or plain yoghurt (with or without fruit pieces), milk shakes, quark, fresh cheese, desserts, mousse, jam etc. can be filled problem-free, at high outputs.

In addition assorted filling and packing are expanding your possibilities. Thanks to exact and gentle filling, easy operation, versatility and minimum wear the fill & seall machine CONTITHERM meets the filling requirements of today and tomorrow.

IMA Hassia FS machine BK NEO

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Chainless platform, modular design, format flexibility alongside Hassia/Hamba proven hygienic filling solutions for pre-formed cups and lidding materials.


In response to new market trends and a demand for superior flexibility, this filling and sealing machine covers the request for top-level hygienic conditions while maintaining their most versatile qualities in terms of cup or box size and shape as well as taking into account the processed product.


Depending on customer requirements, the machine can be individually adapted, e.g. with automated trolley change and multi-format operation. Washing the trolleys “on the fly” is done by cleaning during production without reducing machine performance and is thus one of the other outstanding options available.

IMA Hassia FS machine HAMBA BK II

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Based on the design of the proven HAMBA BK concept, this filling and sealing machine for pre-made cups stands for more efficiency, availability and flexibility. The BK II is controlled via a vertical shaft and curves. The machine can be designed with up to 12 lanes and is available as a single cycle, double cycle or even with two (2) preinstalled formats. The HAMBA BK II is also suitable for aseptic filling. Robustness and a compact design characterize this type of machine.


The HAMBA BK II handles all types of yoghurt, curd, aerated products, desserts, jelly-products and cereals.


When fitted with a special filling system, the HAMBA BK II also fills fat based products including margarine and spreads, while further food or non-food pasty products can be dealt with on demand.

IMA Hassia FS machine HAMBA Flexline

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The Hamba Flexline filling and sealing machine is the ultimate answer for ultra-clean and aseptic processing.


With a completely enclosed processing tunnel with sterile air overpressure, the Hamba Flexline filling and sealing machine is the ultimate answer for ultra-clean and aseptic processing thanks to packaging material sterilisation and safe germ reduction.


The machine completes the process thanks to a conveyor inside an enclosed tunnel with sterile air overpressure.


Products filled under aseptic conditions have, even outside the cold chain, a considerably longer shelf-life than fresh products. They are equally good tasting and do not deteriorate. Without the need for refrigeration, distribution costs are vastly reduced.

VFFS

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IMA HASSIA is the technological leader in the field for a multilane machine producing Aseptic Stick Packs. The versatility of Aseptic Stick Pack technology is demonstrated above all in the field of easy-to-use pre-portioned sterile products and where extended shelf life is required. The S-series for Stick Packs is a machine where the versatility of Stick Pack technology is demonstrated above all in the field of easy-to-use pre-portioned consumer, cosmetic and pharmaceutical products. The Stick Packs can be produced with either fin-, overlap or 3-sided seal.

IMA Hassia VFFS machine for stick packs S600

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The form, fill & seal machine S600 for stick packs guarantees easy-to-use packaging for liquid and pasty products. It offers the perfect solution for convenience packaging.


Processing typically at speeds of up to 43.200 stick packs/h, the S600 can be designed to comply with customer-specific or product-specific requirements.

The practical and consumer-friendly stick packs offer interesting applications that enable sales figures to be increased for both – newly created products as well as established branded products. Stick packs, made on IMA Hassia FFS machines, can be printed on all sides for high visibility and offer adequate protection of pre-portioned products. 

IMA Hassia aseptic VFFS machine for stick packs S800A

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The VFFS machine 'S800A' for stick packs guarantees fully aseptic packaging for liquid and pasty products, offering unrivalled accuracy. It offers the perfect solution for convenience packaging for dairy and food products requiring long shelf life.


Processing typically at speeds of 24.000 – 50.400 stick packs/h, the S800A can be designed to comply with customer-specific or product specific requirements.

Size configuration can also be adapted to production capacity.


The perfect solution for convenience packaging for dairy and food products requiring long shelf life. The vertical form, fill and seal machine for stick packs S800A ensures sterilisation on all sides of the stick pack, each being formed, filled and sealed under aseptic conditions in a sterile tunnel.

Pouch filling

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IMA Fillshape manufactures and designs filling systems for flexible stand-up pouches - with and without spout – for dairy, food, beverage and personal care products.

It offers the most revolutionary technology in the field of flexible containers, but it leaves the customer free to choose the shape of the pouch, spout and cap. 

IMA Fillshape pouch filling machine ERMETIKA

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ERMETIKA  is a high-speed, continuous motion rotary machine assembling, filling and sealing spouts and premade pouches in a wide variety of shapes and sizes. High efficiency and premium quality results for countless products typical of the food, beverage and dairy markets. Adapts easily in order to handle film, spouts and caps from different suppliers, and uses the “filling through the spout” technique (spouts are sealed to the pouch before filling) to ensure 100% pouch filling is achieved, thus generating significant savings on materials. Un-spouted pouch.

IMA Fillshape pouch filler MODULA

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MODULA is a continuous rotary machine that fills and ultrasonically seals pre-made pouches using a patented “double pick-up” system. Ideal for solid, liquid and high-viscous products, MODULA is very versatile and offers high-speed changeover procedures. Suitable for different filling applications such as food, pet food and beverages, where high hygienic standards, huge flexibility, and rapid changeover procedures are key factors on a competitive market. The machine  ensures ultimate filling accuracy and sealing reliability and boasts an extremely low rejection rate. 

IMA Fillshape pouch maker KOMPAKTA

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KOMPAKTA  is a linear machine that creates stand-up pouches from pre-printed reels. Customers enjoy maximum freedom to create the pouch shape of their choice and can produce pouches in a variety of sizes. Loaded with two reels for the front and back of the pouch and several reels for the bottom, depending on pouch size, KOMPAKTA automatically unwinds, punches and cuts the material on reels using blades and cutters, then sealing on 3 sides to obtain the finished pouch with a feed of 2, 3 or 4 pouches.

Extrusion Blow Moulding Solutions

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IMA AlphaMAC invents, designs, manufactures, tests and provides assistance on machines for the production of plastic containers and complete lines for the packaging of fluid products dedicated to the industrial, food and personal care sectors, creating value. Our full electric machines reduce electrical consumption and drastically minimize maintenance interventions. The absence of hydraulic oil also eliminates an important aspect related to environmental pollution, and the cost related to its disposal.

Automatic end of line equipment

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The IMA End Of Line division is made up of 4 companies, serving many different markets. Our technologies enable us to have a complete offering for all packing applications, for all forms of cartoning, sleeving, wrapping, case packing and palletising/de-palletising.

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