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Multihead Weighers

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Inventors and undisputed world market leader of multihead weighers with an installed base of over 65,000 units covering dry, fresh, frozen and non-food applications. Hundreds of models available including traditional circular models, Screw Feeder and Fresh Food Weighers for sticky food, linear multihead weighers for high value and fragile products, and cutgate weighers for granular applications. NEW: CCW-AS: New Generation Multihead Weigher - the best just got better! Key benefits: • Powerful, highly responsive radial feeders offer more conveying power than conventional feeders, for challenging frozen products, thus increasing weighing speed, -accuracy and -efficiency • Upgraded electronic systems mean that already-proven Ishida technologies such as Pulse Width Modulation (PWM), Triple Calculation software, Anti-Floor Vibration (AFV) and Digital Filtering have all been further enhanced. • Automatic adjustment of hopper opening and closing intervals improves operational efficiency. • New 15.6" vertically mounted touch screen improves visibility for user friendly set up and operation • Hoppers have been designed to remain closed when being removed from the drive unit to provide faster assembly / disassembly for quicker changeovers and easier cleaning. A slanted weigh drive unit cover and main body frame also enhances cleaning efficiency and re-assembly. • Delivers a 20% reduction in energy consumption compared to previous models. Noise levels have been further reduced by 16db when operating at full speed. • Offers full connectivity to enable it to integrate with existing packing lines and factory systems as part of Industry 4.0 and the Internet of Things.

Inline Sealtesters for trays, bags and flow packs (and with optional vision control)

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Reliable detection of leaks in bags and trays with integrated vision system for label inspection.

Inline sealtester for pillow packs

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The TSC-AS inline seal tester measures the air pressure and fill level of every pack directly from the bagmaker. It can detect apertures as small as 3mm, using inline, non-destructive testing, checking each pack for leaks, incorrect inflation and double packs. Its small footprint allows quick and simple installation and enables it to fit easily into existing lines. NEW (launched at interpack 2023): High performance in-line Sealtester Key benefits: Superb detection accuracy at high speed: • High precision seal integrity testing at speeds up to 150 packs per minute. • High-accuracy in-line leak detection and gentle bag handling deliver excellent quality control. • Feedback control ensures the servo operated inspection head applies optimum pressure to the bag for enhanced leak detection accuracy. Advanced control: • Auto Air-Fill (AAF) feedback software automatically monitors and adjusts the pack inflation level on the bagmaker to deliver consistent pack thickness to the Casepacker Connectivity: • Pre-configured for Smart Factories: Ishida Sentinel Reporting Pack, included free of charge for life, provides instant visibility of live machine performance from anywhere in the world.

Weigh-Price Labellers

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Includes integrated metal detection, under-labelling, automatic change of label head positioning, special label applicators for uneven product surfaces and label cassette changeover in 30 seconds using pre-loaded label reels.

Ishida AirScan - Inline Leak Detectors for MAP

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The Ishida AirScan uses advanced laser technology to identify leaks of CO2 from holes as small as 0.25mm in sealed modified atmosphere packaging (MAP) at speeds up to 160 (!) packs per minute.

Flexgraders

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A smart and easy solution for a wide range of batching and grading applications. The Ishida flexgrader reinforces Ishida's position as a complete turnkey supplier to large-scale meat, poultry and fish processors.

RobotGraders

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Automated weighing and optimised styling of chicken, meat and fish into fix weight trays. Takes product from upstream processing / cutting areas and delivers accurately filled and styled fixed weight trays. Product is individually weighed and subsequently scanned by shape, position and orientation to determine the robot's selection of pieces for each tray. Unique gripper design enables fast orientation and firm but gentle, clean and decisive placement. Speeds up to 320 pieces or 160 two-piece packs per minute: Typically 10 times faster than manual operation: Cuts giveaway per pack from typically 10 to under 1%. Reduces labour from typically 10 to just 3 operators. Saves floor space by up to 30% compared with manual operation.

Checkweighers

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Ishida are one of the leading suppliers of checkweighers with an installed base of over 74,000 units. Ishida checkweighers are available with IDCS (Ishida Data Capture System) software to monitor the performance and efficiency of your packing lines, both on site and remotely, to identify cost saving opportunities.

Snack Food Bagmakers

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Ishida are the undisputed world leader in the supply of complete weighing, packing, inspection and case packing solutions for snack foods with an installed base in excess of 7,500 snack food bagmakers worldwide. Inspira Boxmotion: High Performance Snack Food Packing System for Flexible Pack Formats Key benefits: • The INSPIRA Boxmotion is ideal for snacks manufacturers and -packers that want to reduce costs and ensure an error-free production whilst maintaining a flexible operation to meet the ever-changing customer needs. • Box motion technology can handle all the latest pack formats, inckluding pillow, side gusset, block bottom, chain packs and flat bottom bags. • Switching between continuous and intermittent motion is carried out by just changing a pre-set on the HMI screen, with no change parts or operator intervention required. • Automated film centring and film tension adjustment, auto-splice film management and automated air-fill technology ensures faster changeovers, reducing human error, film and product waste and increasing production efficiency and pack consistency. • Splice table light-bar allows fast and easy automatic film splicing, thus overcoming the challenges associated with manual intervention. Capable of completing a film splice cycle in only 20 second this allows operators to manage more machines, thus offering significant cost savings. • The bagmaker’s open structure allows easy access to key components such as former, film spindle and tension rollers to minimise downtime for changeovers. • Large menu-driven Human Machine Interface (HMI) screen provides performance data and diagnostics, with multi-level password access to ensure data integrity. • Offers 30% increase in speed, uses 17% less energy during operation and 25% on standby compared with previous models. Maximum bagmaker noise level of 71.1dBA.

X-ray Inspection Systems

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IX-PD: a real step-change in X-ray inspection systems. Key benefits: • Incorporates new sensor and image processing technology to achieve the highest levels of detection sensitivity • Direct Conversion technology enables the X-rays to be directly converted to electrons rather than through a photodiode. Removing one of the stages in the inspection process increases the energy efficiency of the IX-PD • Capable of detecting both low-density and very small size foreign bodies with excellent accuracy whilst enabling manufacturers to maintain high productivity rates. • Combined with Ishida’s proven Genetic Algorithm (GA) and Dual Energy technologies, the machine produces an ultra-high resolution and clearer image than conventional X-ray systems. • Offers enhanced detection for low-density items including bones in fish fillets and also minute foreign bodies such as stainless steel wires. • Demonstrated in tests near 100% detection rates for bones in chicken, diced meat and sausages, achieving for bone detection in chicken breast fillets an increase from 40% to 100% compared to existing X-ray technologies. • The IX-PD has been designed for high-volume production lines and where there is a tendency of overlap or products that stand up in densely packed food products, which normally makes fine contaminants difficult to detect. • The machine’s ability to recognise the difference between food and foreign bodies with high accuracy reduces the rate of detection errors, thus enabling companies to maintain stringent quality control procedures without compromising on throughput rates.

Award winning QX-500 traysealer!

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High-performance tray sealers, capable of handling packs of almost any shape or material. Seal only, MAP, skinpack, shrink film options are available. NEW (launched at Interpack 2023): QX-500: New ultra compact, high performance Traysealer: More performance with less space! AWARD RECOGNITION FOR ISHIDA’S GAME-CHANGING TRAY SEALER The high performance and sustainability benefits of Ishida’s recently introduced QX-500 tray sealer have been recognised by the winning of a prestigious award. The QX-500 won the Innovative Packaging Machinery category at the 2023 PPMA Awards. The Innovative Packaging Machinery award recognises companies who have engineered or adopted a solution that has led to significant productivity improvement and/or cost reduction. Key benefits: Ultimate performance: • 66% increase in cycle speed (from 15 to 25 cycles per minute = 100 trays per minute for a 4-tray tool) helps to significantly increase production capacity. Compact design: • 46% reduction in size (incl. a 44% reduction in machine weight) saves valuable floor space. Energy efficient: • 50% reduction in power consumption and minimal compressed air requirements significantly cuts energy cost. Smart performance: • The QX-500 constantly measures the sealing force and optimises the sealing pressure, temperature and time for each cycle, enabling the traysealer to adapt itself to each packaging format to guarantee the highest pack quality, consistency and integrity. • The QX-500 monitors its power consumption during production to ensure it is running at the most energy efficient setting. Precision control, handling and rapid tool change: • A new tray delivery and transfer system allows smooth tray and product handling to ensure excellent sealing accuracy and spillage free product transfer. • A unique tool change system allows tools to be changed within 10 minutes without the need for manual handling equipment.

Automatic Casepackers

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Ishida Europe offers its proven ACP series automatic case packers for snacks and other dry product packs, offering a fast, flexible and highly compact solution for a wide range of bag and case sizes and pack patterns. The ACP range offers one of the smallest footprints currently available, being up to 50% smaller than equivalent casepacker models. As well as saving valuable factory space, this also allows quick and easy installation and seamless integration into existing production lines. The single directional flow design produces a lean and compact line layout which can also easily accommodate twin lines. ACP-722: Automatic Casepacker for retail applications: ACP-722: Automatic Casepacker for snacks for retail applications Key benefits: Advance packing efficiency: • Combines case infeed and alignment, bag sorting and packing, case closing and sealing in one machine, for a wide range of bag and case sizes and pack patterns. • Offers case packing for pillow, side gusset, flat bottom, HEM and different pack patterns, without the need to change parts. Precision control and handling: • Receives pack air-fill data directly from the Ishida Sealtester, enabling immediate adjustments to be made to ensure consistent and reliable pack handling. • In-line monitoring function counts packs to ensure the correct number is delivered into every case. User friendly HMI: • 15.3” HMI screen displays easy-to-use menus for machine monitoring and set up guides to reduce operator error. Easy to integrate & operate • Preset options allow automatic set up in 3 minutes, without the need for tools or manual adjustments. • Compact dimensions allow easy installation and seamless integration into existing production lines.

QX-800: NEW high performance traysealer for high-volume production lines

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Key benefits:

 

More performance

Increased capacity (when using a 7-impression tool) and increased throughput allows to meet growing customer demand

 

Compact design

16% reduction in size and a 30% reduction in machine weight saves valuable floor space.

 

Energy efficient

Market leading energy consumption saves thousands on electrical consumption.

Further energy cost savings are achieved through no requirement for compressed air and water cooling

 

Perfect control

The patented tray transfer system ensures smooth tray and product handling, for accurate sealing and spillage free product transfer.

The innovative tool design allows tools to be changes within five minutes

 

Sustainable

Can handle cardboard trays, mono-materials and innovative paper film to support the use of sustainable packaging.

Automate UK Awards Winner! - Sentinel 5.0 – Joint-up Thinking is Smarter Thinking!

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Sentinel 5.0 exemplifies the spirit of innovation in the processing sector. It turns every machine into a data source, every operator into a decision-maker, and every production line into a self-optimising system.

The platform embodies excellence in intelligent automation—delivering significant, measurable impact across performance, cost, and safety.

It is not only a technical leap forward—it is a strategic enabler for food manufacturers of all sizes to embrace the future of smart production.

By seamlessly combining artificial intelligence, human insight, and operational data, Sentinel 5.0 goes beyond best practice. It defines it.


Enable proof of compliance with digital management of E-Mark implementation and HACCP 

Facilitate intelligent optimization at every point.

Reduce downtime through 24/7 monitoring and proactive maintenance

Raise productivity by increasing throughput

Improve food safety with full line intelligence

Make data-driven decisions with Industry 5.0 technology and adaptive AI

Integrate existing systems seamlessly with Third-Party Connector

Customise your dashboard for user-friendly experience

Tailor and scale the system to your exact needs 

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