Products

Kyrus Automation manufactures modular laser welding enclosures designed to provide safe, compliant protection for handheld and automated laser welding applications. Built using our proprietary anodised aluminium guarding framework, these enclosures are engineered for heavy industrial use and straightforward integration into laser safety systems. We offer a Standard+ range of laser welding enclosures, combining proven standard sizes with the flexibility to customise dimensions, access and layout to suit specific applications.

Standard enclosure sizes include:

3m × 2m with 1.2m hinged door; 3m × 2m with 1.2m sliding door; 3m × 3m with 1.2m hinged door; 3m × 3m with 1.3m sliding door; 3m × 4m with 1.3m sliding door; and 4m × 4m with 2.0m sliding door. Bespoke sizes and configurations are available.

Kyrus laser welding enclosures provide effective protection from hazardous laser radiation, reflections and line-of-sight exposure. Each enclosure features a safety-rated interlocked door, wired directly into the laser welder to inhibit operation if access is opened during use. The modular design provides ample space for welding and material handling while allowing future expansion or reconfiguration.

Standard features include: aluminium framework with composite laser-safe panels; sliding or hinged doors with labyrinth seals; safety-rated door interlock; illuminated “Laser On” warning signage; floor sealing system for uneven surfaces; upper trunking for power and services; laser safety signage; and modular construction for future expansion.

Optional modules include: internal power distribution and LED lighting; full roof module for overhead laser protection; CCTV monitoring systems; and optical laser-safe viewing windows. Custom laser enclosures can be supplied to suit specific safety, layout and process requirements.

Kyrus Automation manufactures modular linear tracks (7th axis / Robot Transfer Units) designed to extend the working envelope of industrial robots and cobots, adding reach, flexibility and capability to robotic automation cells. Kyrus tracks are robot-brand agnostic and can be integrated with any major robot manufacturer.

Our Standard+ linear track range is fully modular and configurable, allowing tracks to be supplied in standard formats or customised to suit payload, stroke length, mounting orientation and application requirements. Tracks can be mounted floor-mounted, wall-mounted or overhead, and configured horizontally, vertically or inverted.

Kyrus offers three core linear track platforms: Mini100, typically used for cobots and small industrial robots; Midi range (250–750) for medium payload industrial applications; and Max range (1000–3000) for high payload, long-stroke and heavy-duty automation systems.

Mini100 tracks are belt-driven systems offering quiet, fast and precise motion, suitable for cobots and small robots, and can be driven via a robot auxiliary axis or a Kyrus external drive unit. Midi and Max tracks are self-contained systems designed for higher payloads, featuring modular aluminium extrusions, multiple carriage options and a choice of drive systems including belt drive, rack and pinion, ball screw and pneumatic configurations.

All Kyrus linear tracks are designed for high rigidity, low mounting height and repeatable positioning, with a wide range of configuration options including dual driven carriages, slave carriages, robot pedestals, debris covers and automatic lubrication systems.

Kyrus can support customers with full specification and inertia calculations, auxiliary axis motor selection and integration advice to ensure correct configuration for each application.

Kyrus Automation manufactures modular head and tailstock positioners designed for precise, repeatable rotation of workpieces in robotic and cobot automation cells. The MHDD110, MHDD140 and MHDD200 systems follow the Kyrus Standard+ modular philosophy, allowing configurations to be tailored to payload, size and application.

The MHDD110 is optimised for small robots and cobots, making it ideal for bench-top and compact automation cells. The MHDD140 and MHDD200 are designed for higher payloads and larger offset loads, offering increased rigidity and torque capacity for demanding industrial applications. Systems can be supplied with a single headstock and tailstock, or with twin headstocks where additional torque is required.

All units use high-precision planetary gearboxes delivering high torque with backlash of less than 3 arc minutes. Heavy-duty steel construction ensures rigidity, while adjustable beam clamp systems allow easy variation of faceplate spacing. Tailstocks feature a hollow bore for cable and service pass-through, and optional weld earth return brushes support continuous rotation in automated welding applications.

Kyrus head and tailstock positioners are robot-brand agnostic. Kyrus can assist with servo motor specification or provide an external drive control unit where a robot auxiliary axis is not available.

The TT100-OC is a compact 2-axis tilt and turn positioner designed to provide an additional two degrees of freedom for robotic automation applications requiring improved access and orientation. With a nominal payload of 100 kg, it is well suited to welding, additive manufacturing, polishing, adhesive application and grinding processes involving small to medium components.

The TT100-OC can be driven via robot auxiliary axes for fully coordinated motion, or via a Kyrus external drive control unit where auxiliary axes are not available, allowing integration with any robot brand or controller architecture.

This over-centre tilt and turn positioner enables components to be presented to the robot at almost any angle or orientation while maintaining a compact footprint. Its modular design reduces the number of moving parts, helping to keep costs low while maintaining high accuracy and repeatability.

Designed for rigidity and robustness, the TT100-OC is built for continuous industrial use and has been proven in automation projects worldwide. Kyrus can support customers with auxiliary axis motor selection, system specification and integration advice.

Optional features include: weld earth return brush for continuous rotation in welding applications; integrated robot pedestal to optimise reach while minimising footprint; and an external drive control unit where a robot auxiliary axis is not available.

Kyrus Automation manufactures heavy-duty high speed roller doors specifically designed for integration into robotic automation cells and safety enclosures. Built to integrate seamlessly with the Kyrus Guarding System, these doors provide fast, reliable and robust access while maintaining full operator and machine safety.

Designed and manufactured by Kyrus for demanding industrial environments, the doors are constructed using proprietary aluminium extrusions and heavy-duty components, making them highly robust and spark resistant, ideal for welding and other harsh automation processes. Standard door sizes range from 900 mm to 3000 mm wide, with access heights of up to 3m, with additional configurations available to suit specific applications.

Kyrus high speed roller doors can be supplied as a standalone unit, retrofitted into existing automation cells, or fully integrated as part of a complete Kyrus system enclosure. The curtain is manufactured from hard-wearing multi-weave conveyor material, specifically designed to prevent curtain push-through, ensuring maximum safety and long service life. Options are available for multiple colours, clear vision panels and weld-arc viewing windows.

All Kyrus roller doors are driven by industrial GfA motors, featuring an integrated gearbox with patented anti-fallback safety brake, direct shaft mounting and frequency inverter control. This allows adjustable opening speeds with soft start and soft stop for smooth, controlled operation. Doors are supplied with an integrated wireless safety edge, eliminating moving cables and increasing system reliability.

Kyrus high speed roller doors provide a compact, reliable and safety-compliant access solution for automated systems requiring frequent, fast and controlled access.

The Kyrus Guarding System is a modular perimeter guarding and fencing solution designed for robotic and automated systems where safety, appearance and ease of installation are critical. Developed using over 30 years of automation experience, the system is engineered to simplify design, installation and future modification.

The guarding system features a modular and customisable design, allowing rapid configuration while remaining flexible for bespoke layouts and integration of third-party equipment such as control panels, interlocks and access systems. Its clean, aesthetic design makes it suitable for factory automation, laboratories and showroom environments.

The Kyrus Guarding System is suitable for perimeter fencing and robotic cells up to 6 m high, with standard heights including 2400 mm and 3000 mm. Applications include robotic automation cells, perimeter safety fencing and standalone enclosures with forkliftable bases.

A wide range of panel options is available, including heavy gauge mesh, polycarbonate, composite panels in various colours, steel panels, arc welding protection windows and optical laser viewing windows.

Access options include hinged doors compatible with safety interlocks, telescopic sliding doors and high speed roller doors, along with integrated elements such as turntables, teach pendant boxes, pass-throughs, fume extraction hoods and enclosure roof systems.

The Kyrus Guarding System is designed to comply with current machinery safety legislation, including BS EN ISO 14120, BS EN ISO 12100 and BS EN ISO 13857.

Kyrus Automation designs and manufactures modular Cartesian gantry systems using proprietary linear motion technology, configured to suit a wide range of automation applications. Kyrus gantry systems are particularly effective for high payloads and large working envelopes, forming a cost-effective and flexible alternative to industrial robots.

The modular design allows gantry systems to be supplied in standard configurations or fully bespoke layouts, and delivered either as a mechanical package or a complete turnkey solution. Systems can be easily scaled or extended to meet changing production requirements without major redesign.

Kyrus gantry systems excel in applications requiring the movement of heavy or awkward components over large areas, such as palletising, pick and place, additive manufacturing, material handling and process automation. Depending on configuration, gantries can handle payloads up to 700 kg while maintaining precise and repeatable motion across the full working area.

Constructed using Kyrus designed aluminium extrusions, gantry systems offer high rigidity, stability and low deflection. A range of drive options is available, including rack and pinion, belt drive and ball screw, allowing each system to be optimised for speed, load and accuracy. High-precision gearboxes deliver backlash of less than 3 arc minutes, providing repeatability of <0.1 mm.

Kyrus provides full engineering support, including servo motor specification, gearbox selection, steel support structure design and system integration, ensuring each gantry system meets the exact requirements of the application.